{"id":8629,"date":"2020-08-25T10:44:45","date_gmt":"2020-08-25T17:44:45","guid":{"rendered":"https:\/\/www.qad.com\/blog\/?p=8629"},"modified":"2024-02-13T11:51:43","modified_gmt":"2024-02-13T19:51:43","slug":"keeping-sustainability-at-the-forefront-of-packaging-manufacturing","status":"publish","type":"post","link":"https:\/\/www.qad.com\/blog\/2020\/08\/keeping-sustainability-at-the-forefront-of-packaging-manufacturing","title":{"rendered":"Keeping Sustainability at the Forefront of Packaging Manufacturing"},"content":{"rendered":"<p>[vc_row][vc_column][vc_single_image image=&#8221;8630&#8243; img_size=&#8221;full&#8221;][vc_column_text]<span style=\"font-weight: 400;\">No manufacturer would be blamed if they put operational sustainability plans on the back burner during the current environment. The <\/span><a href=\"https:\/\/www.qad.com\/blog\/2020\/05\/new-normal-in-the-packaging-industry\"><span style=\"font-weight: 400;\">COVID-19 pandemic<\/span><\/a><span style=\"font-weight: 400;\"> is impacting daily life with <\/span><a href=\"https:\/\/www.qad.com\/blog\/2020\/05\/4-supply-chain-areas-to-examine-disruption\"><span style=\"font-weight: 400;\">disruptions<\/span><\/a><span style=\"font-weight: 400;\"> in global businesses and economies, sorting and recycling facilities closing and government regulations relaxing on resource efficiency compliance. Yet it seems sustainability will surely survive this moment, which means manufacturers must stay vigilant.\u00a0<\/span><\/p>\n<p><span style=\"font-weight: 400;\">Consumers continue to purchase sustainable products and support like-minded brands in this new environment. The <\/span><a target=\"_blank\" href=\"https:\/\/www.stern.nyu.edu\/experience-stern\/about\/departments-centers-initiatives\/centers-of-research\/center-sustainable-business\/research\/internal-research\/sustainable-share-index\" rel=\"noopener\"><span style=\"font-weight: 400;\">latest sustainability research<\/span><\/a><span style=\"font-weight: 400;\"> by NYU Stern Center for Sustainable Business found that s<\/span><span style=\"font-weight: 400;\">ustainability-marketed products\u00a0and sales continue to grow despite the COVID-19 pandemic. <\/span><span style=\"font-weight: 400;\">Consumers realize they can influence brands to \u201cdo the right thing\u201d for the environment, so companies that don\u2019t <\/span><span style=\"font-weight: 400;\">pursue sustainability strategies will be increasingly left behind<\/span><span style=\"font-weight: 400;\">.\u00a0<\/span><\/p>\n<p><span style=\"font-weight: 400;\">This consumer pressure means packaging manufacturers need to keep up their sustainability goals and plans to survive the disruptions of today and thrive and succeed tomorrow.\u00a0<\/span><\/p>\n<p><span style=\"font-weight: 400;\">Tackling sustainability does not need to be a one-manufacturer show. It can be shared and developed through alliances with environmental and recycling associations to advocate for global sustainability and decrease the <\/span><span style=\"font-weight: 400;\">variability of recycled resources that are integrated into supply chains<\/span><span style=\"font-weight: 400;\">.\u00a0<\/span><\/p>\n<h2><span style=\"font-weight: 400;\">Shifting from Traditional Processes to Adaptive Enterprise Management<\/span><\/h2>\n<p><span style=\"font-weight: 400;\">Packaging manufacturers have done a good job of embracing some of the 5Rs of sustainability such as reducing and reformatting. More sustainable packaging solutions are being designed and some formulas now use less raw materials. Manufacturers are also reducing their carbon footprints in production by using more renewable resources and less energy.<\/span>[\/vc_column_text][vc_single_image image=&#8221;8631&#8243; img_size=&#8221;full&#8221;][vc_column_text]<i><span style=\"font-weight: 400;\">Source: The Association for Packaging and Processing Technologies (<\/span><\/i><a target=\"_blank\" href=\"https:\/\/www.pmmi.org\/\" rel=\"noopener\"><i><span style=\"font-weight: 400;\">PMMI<\/span><\/i><\/a><i><span style=\"font-weight: 400;\">)<\/span><\/i>[\/vc_column_text][vc_column_text]<span style=\"font-weight: 400;\">However, more might have to be done by packaging manufacturers. Traditional processes and systems will hinder a manufacturer\u2019s ability to respond to rapid changes and demands. So, becoming an <\/span><a target=\"_blank\" href=\"https:\/\/www.qad.com\/adaptive-manufacturing-enterprise\" rel=\"noopener\"><span style=\"font-weight: 400;\">adaptive manufacturing enterprise<\/span><\/a><span style=\"font-weight: 400;\">, with real-time intelligence, revolutionary innovations and agility, means packaging manufacturers can rapidly respond to disruptions, increased demands and future industry challenges. Developing an enterprise approach across an organization will help create more impactful sustainability practices, thus increasing operational efficiency, reducing costs and resources and building a reputable sustainability program that is respected by customers and consumers.<\/span><\/p>\n<h2><span style=\"font-weight: 400;\">Areas of Sustainable Improvement in the Packaging Business<\/span><\/h2>\n<p><span style=\"font-weight: 400;\">The demand for high-sustainability packaging will mount as compliance pressures return and consumer demands increase. That means sustainable packaging manufacturing is not going to disappear any time soon. Smart packaging manufacturers who shift efforts to an enterprise approach will have an advantage in improving their impact on the environment.<\/span><\/p>\n<p><span style=\"font-weight: 400;\">An adaptive enterprise system can help increase sustainability across a business in several areas including:<\/span><\/p>\n<ul>\n<li style=\"font-weight: 400;\"><b>Efficient Formulas and Ingredients: <\/b><span style=\"font-weight: 400;\">Managing daily sustainability\u00a0changes is a challenge, but packaging manufacturers can stay ahead of the curve by rapidly tweaking and executing their formulas and manufacturing processes with a next-generation enterprise system. This provides <\/span><a href=\"https:\/\/www.qad.com\/blog\/2019\/12\/real-time-information-increasingly-important-for-manufacturers\"><span style=\"font-weight: 400;\">real-time, accurate data<\/span><\/a><span style=\"font-weight: 400;\"> and agile processes to track and trace formula changes to ensure resins and components from reusable sources do not sacrifice quality or performance.<br \/>\n<\/span><\/li>\n<li style=\"font-weight: 400;\"><b>Connected Supply Chains: <\/b><span style=\"font-weight: 400;\">Working with renewable material <\/span><span style=\"font-weight: 400;\">suppliers who are either too new or too lean to have robust systems in place can pose a major integration challenge. Due to the nature of the recycling industry, the supply stream isn\u2019t always steady, and the quality can have significant variability. <\/span><span style=\"font-weight: 400;\">When a packaging manufacturer strives for adaptability, they\u2019re able to gain more agility with <\/span><a target=\"_blank\" href=\"https:\/\/www.qad.com\/solutions\/connected-supply-chain\" rel=\"noopener\"><span style=\"font-weight: 400;\">real-time connections to all supply chain stakeholders<\/span><\/a><span style=\"font-weight: 400;\">, including those with less mature setups. For example, a low-cost, low-tech portal can be linked at one end of the spectrum to a full-blown cloud-managed EDI at the other end for quicker responses to changes and disruptions.<\/span><\/li>\n<li><b>Better Compliance: <span style=\"font-weight: 400;\">Sustainability brings about the need for unremitting compliance and stringent regulations. Government agencies globally are also tightening regulations. An adaptive enterprise system offers real-time traceability \u2014 important evidence of sustainability up and down the supply chain \u2014 and it keeps everyone vigilant <\/span><a target=\"_blank\" href=\"https:\/\/www.qad.com\/solutions\/effective-enterprise-management\" rel=\"noopener\"><span style=\"font-weight: 400;\">throughout the manufacturing process<\/span><\/a><span style=\"font-weight: 400;\">. This will lead to a rapid response to changes, better production or logistic issues monitoring and quick traceability of resources to make the manufacturer more adaptable and prepared.<\/span><span style=\"font-weight: 400;\"><br \/>\n<\/span><\/b><\/li>\n<li style=\"font-weight: 400;\"><b>More Preemptive Data: <\/b><span style=\"font-weight: 400;\">Adding <\/span><a href=\"https:\/\/www.qad.com\/blog\/2020\/05\/actionable-insights-equipment-analysis\"><span style=\"font-weight: 400;\">digital technology<\/span><\/a><span style=\"font-weight: 400;\"> to packaging manufacturing generates a huge amount of data that can be harnessed by manufacturers, not only to record and audit past events but also to predict future events. By taking data from ubiquitous sensors and loading them into machine learning, automation or artificial intelligence technologies, a manufacturing business can predict when a machine will go out of tolerance or even fail. This will help an intelligent packaging manufacturer preempt the failure \u2014 re-set the machine or perform maintenance \u2014 and increase quality, reduce rework or scrap, optimize material usage, reduce utility consumption and increase sustainability. This ultimately keeps customers happy today, tomorrow and into the future.<\/span><\/li>\n<li><b>Moving to the Cloud<span style=\"font-weight: 400;\">: When migrating to an adaptive enterprise system, packaging manufacturers might consider a cloud deployment solution that accesses <\/span><a href=\"https:\/\/www.qad.com\/blog\/2020\/06\/extending-erp-low-code-no-code\"><span style=\"font-weight: 400;\">low or no-code development<\/span><\/a><span style=\"font-weight: 400;\"> without the traditional \u201clock-in\u201d caused by more complex, customized systems. Next-generation <\/span><a target=\"_blank\" href=\"https:\/\/www.qad.com\/what-is-erp\" rel=\"noopener\"><span style=\"font-weight: 400;\">enterprise resource planning (ERP) systems<\/span><\/a><span style=\"font-weight: 400;\"> and supply chain solutions can be securely scaled, deployed, and easily extended to an <\/span><a target=\"_blank\" href=\"https:\/\/www.qad.com\/cloud-erp\" rel=\"noopener\"><span style=\"font-weight: 400;\">cloud-based solution<\/span><\/a><span style=\"font-weight: 400;\"> without sacrificing dependability. These offer economies of scale, lower costs of entry, and consistent updates and deployment with a knowledgeable team of industry experts. The IT infrastructure, expenses and personnel budgets can then be redirected to more flexible, productive assets that will be useful across the organization.<\/span><\/b><\/li>\n<\/ul>\n<h2><span style=\"font-weight: 400;\">The Time is Ripe for Packaging Manufacturers to Take Sustainable Action<\/span><\/h2>\n<p><span style=\"font-weight: 400;\">Smart packaging manufacturers should not abandon efforts to improve their impact on the environment, and they must stay focused on long-term sustainability success. They can take steps to expand manufacturing operations with integrated sustainability practices and more agile, adaptable processes to continue to be compliant, cost-effective and sustainable. Packaging manufacturers can seize opportunities today to redesign their businesses and processes for a safe and sustainable future for everyone.<\/span>[\/vc_column_text][\/vc_column][\/vc_row]<\/p>\n","protected":false},"excerpt":{"rendered":"<p>[vc_row][vc_column][vc_single_image image=&#8221;8630&#8243; img_size=&#8221;full&#8221;][vc_column_text]No manufacturer would be blamed if they put operational sustainability plans on the back burner during the current environment. The COVID-19 pandemic is impacting daily life with disruptions in global businesses and economies, sorting and recycling facilities closing and government regulations relaxing on resource efficiency compliance. Yet it seems sustainability will surely survive [&hellip;]<\/p>\n","protected":false},"author":96,"featured_media":8630,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[182,199],"tags":[1308,1309,211,9,319,1313,1307,970,1310,1057,1311,886,1225,1312,92,396,1306],"class_list":["post-8629","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-featured","category-manufacturing-trends","tag-adaptive-enterprise-system","tag-adaptive-manufacturing-enterprise","tag-cloud","tag-cloud-erp","tag-compliance","tag-connected-supply-chain","tag-digital-technology","tag-economies-of-scale","tag-enterprise","tag-enterprise-systems","tag-environment","tag-packaging","tag-packaging-manufacturing","tag-smart-packaging","tag-supply-chain","tag-sustainability","tag-sustainable-business"],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v27.7 - 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