• Lean Manufacturing Change Summary
•  About This Course
  •  Course Description
    • Course Objectives
    • Audience
    • Prerequisites
    • Course Credit and Scheduling
  •  Additional Resources
    • QAD Learning Center
    • QAD Document Library
    • QAD Support
•  Lean Manufacturing Concepts
  • Course Overview
  • What is Lean?
  •  Fundamental Concepts of Lean
    • Goals of Lean Manufacturing
    • House of Toyota
    • Important Tools of Lean
    • Prerequisites Lean Environment
  •  Value Stream Mapping
    • Small Valves Value Stream - Current State
    • Small Valves Value Stream - Future State
  •  Takt Time and How It Is Used
    • EPEI and How It Is Used
  • What is a Pull System
  •  How does a Pull System work?
    • Pull System mechanics
    • One Card or Two Card Model
  •  What are the typical Visual Displays supporting Pull
    • Example 1: Hijunka Boxes
    • Example 2: Load Assembly Boards
    • Example 3: Kanban Control Board
•  Basic Functions of QAD Lean
  • Course Overview
  • Relationship with Core QAD Enterprise Applications
  •  Value Stream Modeling in QAD Lean – Quick Setup
    • Practice Sessions Value Stream Map
    • Basic Menu Functions for Setup
    • Kanban Control Settings
    • Kanban Control - Transaction Control
  •  Kanban Control (Transaction Event Control)
    • Kanban Item Master Maintenance
    • Supermarket Maintenance
    • Manufacturing Replenishment Sources: Process Maintenance
  •  Kanban Process Maintenance
    • Supplier Replenishment Sources: Supplier Maintenance
    • Inventory Replenishment Sources: Supermarket Maintenance
    • Kanban Loops: Kanban Master Maintenance and Kanban Master Copy
    • Kanban Master Maintenance, FIFO Lane Data
    • FIFO Lane
    • Kanban Master Maintenance, Supermarket Item Detail
  •  Kanban Master Maintenance, Card Tracking Control
    • Kanban Master Maintenance, Dispatch Options
    • Kanban Master Maintenance, Kanban Transaction Control
    • Kanban Master Maintenance / Kanban Master Copy
  • Kanban Management and Tracking
  •  Functions for Creating, Printing, Updating...
    • Create, print, and re-print cards
    • Kanban Card Create
    • Kanban Card Print
    • Kanban Multi-Card Print
    • Kanban Multi-Card Maintenance
  • Kanban Card Management
  •  Kanban Transactions, Status Updates...
    • Kanban Transactions and Basic Inventory Updating
    • Consume-Fill Cycle (Replenishment Cards)
    • Consume-Fill Cycle (Withdrawal Cards)
  •  Kanban Consume / Post Transaction
    • Kanban History and Inventory History
  • Kanban Drill Downs
  •  Dispatching Functions in QAD Lean
    • Kanban Dispatch List Processing
    • Example
    • Kanban Loop Status
    • Kanban Control Board
  •  Kanban Planning and Loop Sizing in QAD Lean
    • Kanban Transaction Recording
    • Loop Sizing Alternatives
    • Where Average Demand Is Used
    • Demand Calculation Template Maintenance
    • Demand Calculation Template Update
    • Assigning Templates to Loops
  •  Running the Average Demand Calculation
    • Average Demand Calculation Report
    • Safety Stock Calculations and Templates
    • Peak Demand and Safety Stock Calculations
  •  Kanban Workbench
    • Selection for Sizing
    • Kanban Workbench Process Master Data
    • Kanban Workbench Process Detail, Sizing, Analyst Data
    • Saw Tooth Diagram
  •  Leveling in QAD Lean
    • Leveling Functions
    • QAD Lean Takt Time Calculations
    • Selection for Sizing
    • Major Tabs and Frames
    • Level Mix Workbench Level Volume and Calendar
    • Level Mix Workbench Level Volume and Calendar, First and All Shifts
    • Level Mix Workbench First Shift Leveled Schedule
  •  Supermarket Workbench Selection
    • Major Tabs and Frames
    • Integration with Flow Scheduling and MPS
  • Course Overview
•  Advanced Functions of QAD Lean
  • Course Overview
  •  Value Stream Modeling in QAD Lean
    • Kanban Control
    • Kanban Control - Transaction Control
    • Kanban Transaction Event Control
  •  Additional Kanban Master Maintenance
    • Kanban Master Maintenance
    • Kanban Master Maintenance FIFO Lane Detail
    • Kanban Master Maintenance Supermarket Item Detail
    • Kanban Master Maintenance Card Tracking Control
    • Replenishment Card Data
  •  Move Card Data
    • Kanban Master Maintenance Card Tracking Control
    • Kanban Master Maintenance Card Despatch Options
    • Kanban Master Maintenance Transaction Control
  • Replenishment Card Data
  • Move Card Data
  •  Basic Process Calculations
    • Basic Process Calculations
    • Basic Process Calculations Report
  •  Routing Roll-Up
    • Process Item Operation Roll-Up
    • Process Item Operation Roll-Up Audit Report
  •  Calendar Maintenance
    • Process Shift Maintenance
  • Kanban Planning and Loop Sizing
  • Kanban Management and Tracking
  •  Additional Functionality
    • Historical Buffer Evaluation
    • Methods for Loop Sizing
    • Kanban Master Maintenance
    • Historical Buffer Evaluation
    • Inventory validation
    • Inventory Validation Report Selection
    • Inventory Validation Report
    • Missing kanbans (lost cards)
    • Missing Kanbans Report Selection Criteria
    • Missing Kanbans Report
  • Wrap Up / Conclusion
•  Reading Material on Lean Manufacturing
  • Reading Material
•  Study Questions
  • Study Questions
  • Answers to Study Questions