Exercise: Use WIP with Repetitive

Before proceeding, enable the system to use Repetitive. The first step is to report all expired or open Advanced Repetitive cumulative orders. The next step is to close them. The third step is to delete them. The last step is to set the control program so that Advanced Repetitive is no longer enabled.

1 Use Cumulative Order Report (18.22.8) to get a list of all cumulative orders and their end-effective dates.

2 Use Cumulative Order Close (18.22.10) to close the cumulative order for each different end effective date.


Field	Data
End Effective	[End effective date of the cumulative orders being closed]
Transfer WIP	No
Update	Yes

3 Use Cumulative Order Maintenance (18.22.6) to delete all cumulative orders.

4 Use Repetitive Control (18.22.24) to turn off Advanced Repetitive by setting Enable New Repetitive to No.

Use this function to issue material and labor and record completions at the third operation. It is similar in concept to the Advanced Repetitive Backflush Transaction. Use Repetitive Labor Transaction (18.14) to record labor feedback.


Field	Data
Employee	[Use your Down Arrow to select the first record]
Site	10-200
Item Number	02001
Op	30
Production Line	2130
Qty Completed	3

5 Advance to the Issue Data Input frame and for the component item listed enter:

6 Advance to the WIP Lot Input Queue Issue Data frame and enter the following:

7 Advance to the WIP Lot Output Queue Receipt Data frame and delete the default entry.

8 In the WIP Lot Output Queue Receipt Data frame, enter the following:

9 Use Repetitive Trans Detail Inquiry (18.4.2) to review the repetitive transaction detail. There are two Operation History records of type LABOR created. Select the first one.

10 The data displayed shows the material lots consumed and produced as a result of this transaction.

Note: You can also use WIP Lot Convert Trans Report (3.22.13.15) to display this information.

Record setup labor against an operation. You are prompted to enter the lot numbers of the WIP to which this reported labor is associated.

This function is similar to Run Labor Transaction (18.22.14) and Setup Labor Transaction (18.22.15).

1 Use Repetitive Setup Transaction (18.13) to record setup labor against an operation.


Field	Data
Employee	[Use your Down Arrow to select the first record]
Site	10-200
Item Number	02001
Op	10
Production Line	2130
Actual Setup Time	5

2 Advance to the Labor WIP Lots frame and enter 30-1 in the first Lot/Serial field.

3 Use Repetitive Trans Detail Inquiry (18.4.2) to review the repetitive transaction detail. It defaults to your last transaction (LABOR).

4 Review the WIP Lot Trace Data. The data displayed shows the WIP lot/serial entered with a quantity of 0.0 (zero). This tracing record is created to associate the reported labor with the “production” of the WIP lot/serial.

This function lets you issue material and labor, record completions at an operation, and immediately disposition the completed material as rejected. The completed WIP material is placed in the Reject Queue of the operation, where it waits for disposition by the user (either scrap or rework).

1 Use Repetitive Reject Transaction (18.17) to record the completions.


Field	Data
Site	10-2--
Item Number	02001
Operation	30
Production Line	2130
Employee	[Use your Down Arrow to select the first record]
Qty Reject	3

2 Advance to the Issue Data Input frame and for the component item listed enter:

3 Advance to the WIP Lot Input Queue Issue Data frame, enter the following:

4 Advance to the WIP Lot Reject Data frame, delete any default entry, and enter the following:

5 Use Repetitive Trans Detail Inquiry (18.4.2) to review the repetitive transaction detail. There are two Operation History records created of type LABOR. Select the first one.

6 Review the WIP Lot Trace Data. The data displayed shows the material lots consumed and produced as a result of this transaction. Select the second one.

7 Review the WIP Lot Processed. The data displayed shows the rejected WIP lot/serial.

Note: You can also use WIP Lot Non-Convert Trans Report (3.22.13.16) and WIP Lot Convert Trans Report (3.22.13.15) to display this information.

8 Use WIP Lot Inventory Status Report (3.22.13.13) to run the WIP Lot Inventory Status Report by entering the cumulative order ID in the ID and To fields. You can use the Lookup icon to select the cumulative order ID.

9 Review the report. View the rejected WIP lot in the operation’s reject queue.

Change the disposition of rejected material back to good material. For WIP lot/serials, this action involves moving them from the reject queue of the reporting operation to the input queue of the following operation. If at the last operation, it involves moving to finished material inventory.

1 Use Repetitive Rework Transaction (18.16) to change the rejected material back to good material. Enter the following:


Field	Data
Employee	[Use your Down Arrow to select the first record]
Site	10-200
Item Number	02001
Operation	10
Production Line	2130
Qty Rework	3

2 Advance to the WIP Lot Rework Data frame. Enter 30-1 in the Lot/Serial field and in the Reworked Lot/Serial field enter 30-1R.

3 Use Repetitive Trans Detail Inquiry (18.4.2) to review the repetitive transaction detail. It defaults to your last transaction (LABOR).

4 Review the WIP Lot Processed frame. This frame lists the WIP lot/serial this transaction processed.

5 Review the WIP Lot Trace Data frame. The data displayed shows the material lots consumed and produced as a result of your rework transaction. This tracing data is recorded only because the entered Reworked Lot/Serial value is different from the Lot/Serial value.

Note: You can also use WIP Lot Non-Convert Trans Report (3.22.13.16) and WIP Lot Convert Trans Report (3.22.13.15) to display this information.

Use this function to scrap material previously rejected. For WIP lot/serials, this action means reducing their QOH balances at the reject queue of the reporting operation.

1 Use Repetitive Scrap Transaction (18.18) to scrap the rejected material.


Field	Data
Site	10-200
Item Number	02001
Operation	10
Production Line	2130
Qty Scrapped	3

2 Advance to the WIP Lot Reject Queue Issue Data frame. Click the Lookup icon to display a list of WIP lot/serials at that operation. Select one and enter 3 in Qty.

Note: You can enter a non-existent WIP lot/serial if necessary.

3 Use Repetitive Trans Detail Inquiry (18.4.2) to review the repetitive transaction detail. It shows your last transaction (SCRAP) as the default.

4 Review the WIP Lot Processed frame. This frame shows the WIP lot/serial this transaction scrapped. Notice there is one Operation History record written for each WIP lot/serial scrapped.

Note: You can also use WIP Lot Non-Convert Trans Report (3.22.13.16) to display this information.