Lean Manufacturing Change Summary
Introduction to Lean Manufacturing
Lean Manufacturing Features
Flow Scheduling
Flow Scheduling
Introduction
Overview of Flow Scheduling
Flow Scheduling Life Cycle
Schedule Periods
Flow Rates
Physical Usage and Time Usage in a Schedule
Flex Fences
Flow Linearity
Purchase/Manufacture Codes
Work Orders
Setting Up Flow Scheduling
Flow Setup Menu
Setting Up Codes for Validated Fields
Defining Schedule Periods
Defining Schedule Codes
Setting Up Flow Production Lines
Associating Items with Production Lines
Defining Flex Fences
Defining Flow Rate Codes
Linking Work Centers to Locations
Creating and Maintaining Flow Schedules
Using Flow Schedule Maintenance
Importing MRP Planned Orders to a Flow Schedule
Copying Flow Schedules
Exporting Flow Schedules to Repetitive
Receiving Completed Flow Scheduled Orders
Application of Received Quantities
Inventory Effects of Flow Schedule Receipts
General Ledger (GL) Effects of Flow Schedule Receipts
Labor Reporting
Closing Flow Scheduled Orders
Deleting and Archiving Flow Scheduled Orders
Using Flow Schedule Reports
Kanban
Kanban Overview
Introduction to Kanban
Key Concepts in Kanban
Kanban Loops
Supermarkets
Processes
Calculated Values
Card Accumulators
Limited-Use Cards
Kanban Transactions
Inventory Effects
Card Reconciliation
EDI eCommerce
Kanban Workflow
Task Summary
Setup Shortcuts
Kanban Setup
Setting Up Base and Control Data
Master Data
Validated Fields
Control Program
Kanban Items
Kanban Containers and Labels
EDI eCommerce
Setting Up Kanban Processes
Define Processes
Set Up Process Shifts
Roll Up Item Data
Setting Up Kanban Supermarkets
Setting Up Kanban Loops
Define Loops in Kanban Master Maintenance
Copy Kanban Data
Performing System Calculations
Calculate Average Demand and Safety Stock
Perform Process Calculations
Using Kanban Workbenches
Kanban Workbench Overview
Prerequisites
Workbench Elements
Tool Bar
Search Frame
Sizing Option Panel
Navigator Frame
Main Grid Frame
Tabbed Detail Frames
Recalculations in Kanban Process Workbench
Workbench Data
Process Master Data
Process Detail Data
Sizing Data
Analyst Data
Managing Kanban Cards
Introduction to Card Management
Create or Regenerate Cards
Maintain Cards
Single-Card Maintenance
Multiple-Card Maintenance
Print Cards
Manage Kanban Loops
Loop Analysis and Recommendations
Analyze Card Information
Increase Cards in Loop
Decrease Cards in Loop
Delete Inactive Cards
Printing Cards
Process Accumulated Shortfall
Using Kanban Transactions
Introduction to Kanban Transactions
Monitor Accumulator Quantities
Record Kanban Transactions
Initial Frames
Transaction Frames
Other Frames
Other Transaction Methods
Batch Consume Programs
Automatic Ship Transactions
Automatic Fill Transactions
View Kanban Transactions
Generate Dispatch Lists
Dispatch List Format
Releasing Purchase Orders
EDI Dispatch List Transmittal
Maintaining Dispatch Records
Viewing Dispatch Records
Delete and Archive Kanban Transaction Records
Analysis, Scheduling, and Reporting
Evaluating Supermarkets
Historical Buffer Evaluation
Supermarket Workbench
Generating Level Schedules
Preliminary Level Schedule Report
Level Mix Workbench
Generating Reports
Using External Applications
Exchanging Workbench Data
Kanban Workbenches
Exporting Kanban Workbench Data
Importing Kanban Workbench Data
Supermarket Workbench
Exporting Supermarket Workbench Data
Importing Supermarket Workbench Data
Level Mix Workbench
Exporting Level Mix Workbench Data
Importing Level Mix Workbench Data
Product Information Resources
Lean Manufacturing Change Summary
Product Information Resources
FlowScheduling
CreatingandMaintainingFlowSchedules
ClosingFlowScheduledOrders
KanbanOverview
KanbanControl
RecordKanbanTransactions